The organic fertilizer production line consists of several parts: fermentation system, drying system, deodorization and dust removal system, organic fertilizer special crusher, batching system, mixing system, organic fertilizer special granulator, and finished product packaging machine. Although the process structures are similar, the configuration of organic fertilizer equipment is not fixed. Manufacturers will mainly design and provide customers with organic fertilizer production line construction and equipment selection plans that meet their own conditions based on the characteristics of the users materials, on-site working conditions, specific production requirements, automation level, and investment budget.
According to the degree of automation and production scale, organic fertilizer production line equipment can be divided into the following three configurations:
High configuration: feces dewatering machine, fermentation turning machine, semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment, belt conveyor, etc.
Medium configuration: semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, packaging equipment, belt conveyor, etc.
Low configuration: semi wet material crusher, horizontal mixer, granulator/drum screening machine, packaging equipment.
The organic fertilizer production line belongs to a small-scale organic fertilizer production line, and production can be completed by selecting a medium to low configuration. When expanding production scale in the later stage, supporting equipment can be added according to actual needs and requirements. Therefore, the price of organic fertilizer production lines varies from tens of thousands to hundreds of thousands according to actual needs.
Introduction to specific models, dimensions, and power configurations of organic fertilizer production line equipment
1. In the early stage, the organic fertilizer fermentation equipment used a 3-meter or 4-meter fermentation flipper with a motor power of 7.5kw-11KW, which can be used in multiple tanks with one machine.
2. The organic fertilizer crushing equipment adopts a large semi wet material crusher model 600, with a motor power of 21kw and an hourly output of 3-5 tons.
3. The mixer adopts a horizontal mixer model 900 with a motor power of 7.5kw.
4. The organic fertilizer granulation equipment adopts a 3000cm disc granulator with a motor power of 11kw and an hourly output of 5-6 tons.
5. The dryer adopts a 12 meter rotary dryer with a motor power of 11kw, achieving a drying effect of 50% moisture in the feed particles and 15% moisture in the discharge particles, achieving a reasonable drying effect with an hourly output of 3-5 tons.
6. The cooling machine adopts a 10 meter natural cold air rotary cooling machine, with an electric motor power of 7.5kw and a production capacity of 3-5 tons per hour.
7. The coating machine uses a 1.2x4-meter electric motor with a power of 5.5kw and a speed of 8 revolutions per minute to achieve good coating effect.
8. The screening machine is used for grading and screening of raw materials after crushing, using one 1-meter single mouth feeding machine. It is used for screening finished products after cooling.
9. The fully automatic packaging machine realizes the integration of automatic weighing, sewing, and packaging of 3-6 bags per minute. How much does an organic fertilizer production line cost: Due to different actual needs and requirements of customers, each set of organic fertilizer production lines is specially customized, with prices ranging from tens of thousands to hundreds of thousands.
The advice given by organic fertilizer equipment manufacturers is that if you have sufficient funds, you can choose a highly automated organic fertilizer granulation production line; If funds are limited, an organic fertilizer production line that does not include a granulation system can be chosen in the early stage. After operating for a period of time, a granulation system can be added according to actual needs, thereby reducing the investment risk in the early stage.
Requirements for selecting organic fertilizer production lines: Organic fertilizer equipment manufacturers recommend that you try to choose large and powerful equipment manufacturers for comparison and evaluation. If you have purchased equipment with high cost-effectiveness, you can visit the manufacturer for on-site inspection if you have time. You can consult the manufacturer if they can bring materials for testing or visit the site. This kind of firsthand experience will provide more accurate understanding.
Prospect of investing in an organic fertilizer production line: An organic fertilizer production line can not only meet the local fertilizer demand, but also provide services to meet the needs of the surrounding market. Bio organic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, lawns, soil improvement, etc., and have good effects. Providing subsidies to agriculture greatly supports this industry.